Braking
A pair of semi-trailer "Suzies" at the back of an Australian prime mover, red line for emergency/supply and blue for control
Semi trucks use air pressure, rather than hydraulic fluid, to actuate the brakes mainly due to the much larger braking forces required. The use of air hoses allows for ease of coupling and uncoupling of trailers from the tractor unit, as well as reducing the potential for problems common to hydraulic systems, such as leakage or brake failure caused when overheated brake fluid vaporizes in the hydraulic lines. The most common failure is brake fade, usually caused when the drums or discs and the linings of the brakes overheat from excessive use.
The parking brake of the tractor unit and the emergency brake of the trailer are spring brakes that require air pressure in order to be released. They are applied when air pressure is released from the system, and disengaged when air pressure is supplied. This is a fail-safe design feature which ensures that if air pressure to either unit is lost, the vehicle will stop to a grinding halt, instead of continuing without brakes and becoming uncontrollable. The trailer controls are coupled to the tractor through two gladhand connectors, which provide air pressure, and an electrical cable, which provides power to the lights and any specialized features of the trailer.
Glad-hand connectors (also known as palm couplings) are air hose connectors, each of which has a flat engaging face and retaining tabs. The faces are placed together, and the units are rotated so that the tabs engage each other to hold the connectors together. This arrangement provides a secure connection, but allows the couplers to break away without damaging the equipment if they are pulled, as may happen when the tractor and trailer are separated without first uncoupling the air lines. These connectors are similar in design to the ones used for a similar purpose between railroad cars. Two air lines typically connect to the trailer unit. An emergency or main air supply line pressurizes the trailer's air tank and disengages the emergency brake, and a second service line controls the brake application during normal operation.
In the UK, male/female quick release connectors (red line or emergency), have a female on the truck and male on the trailer, but a yellow line or service has a male on the truck and female on the trailer. This avoids coupling errors (causing no brakes) plus the connections will not come apart if pulled by accident. The three electrical lines will fit one way around a primary black, a secondary green, and an ABS lead, all of which are collectively known as suzies or suzie coils.
Another braking feature of semi-trucks is engine braking, which could be either a compression brake (usually shortened to Jake brake) or exhaust brake or combination of both. However, the use of compression brake alone produces a loud and distinctive noise, and to control noise pollution, some local municipalities have prohibited or restricted the use of engine brake systems inside their jurisdictions, particularly in residential areas. The advantage to using engine braking instead of conventional brakes is that a truck can descend a long grade without overheating its wheel brakes. Some vehicles can also be equipped with hydraulic or electric retarders which have an advantage of near silent operation.
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